Triple P Consulting
Triple P Consulting


How would you like to add 300 more pounds to every tonne of dry matter that you harvest as forage? This was the proactive question posed by Tom Kilcer of Advanced Ag Systems of Central New York at the Ontario Forage Council’s Forage Focus events last fall. According to his research and in-field trials, this is the potential gain from cutting and drying forage properly.
Keeping Money
Kilcer began his presentation by noting that successful dairy farming is not about making more milk, but keeping more money. Good forage makes money, but poor forage is money lost. In his opinion (albeit bas on the realities of the US milk market), a 70% forage ration is the minimum required to stay in business. High forage intake means more butterfat, more protein, lower feed costs, better cow health, fewer culls and fewer replacement heifers needed. Feeding that much forage and maintaining dry matter intake means ensuring that top-quality, low-NDF forage reaches the cow’s mouth.
How Hay Dries
Contrary to common assumptions, forage does not dry by the same mechanisms from start to finish. There are, in fact, three distinct phases. The first phase is the natural evapotranspiration of moisture along the stem and out through the leaf pores (stomata)—a very rapid process. Legumes like alfalfa have 10 times more stomata than grasses, which means that they will actually dry faster than grass during the first phase. Stomata are open in daylight and closed in the shade, and will stay open until the plant reaches 57-65% moisture (younger, more tender plants lose more moisture before the stomata close). This of course, is the ideal moisture level for making silage.
Once the stomata close, the plant continues to lose moisture through its skin, but at a rate 10 times slower, down to about 45% moisture. In the final phase, field curing removes the tightly-held water and dries the plant to levels suitable for dry hay.
Of equal importance is the fact that the plant continues to respire, in the sun or in the dark, until it reaches 60-65% moisture, at which point the cells are no longer active. This respiration process equals a loss of highly-digestible carbohydrates (sugars and starches)- in warm and humid conditions (like the centre of a swath), this loss can equal 16-30% of the initial dry matter. Prolonged wilting can reduce starch levels in red clover and alfalfa by about 56% and can result in sugar levels too low to ferment properly.
The challenge, therefore, is how to minimize losses through respiration by rapidly drying the forage naturally through the plant’s stomata. Here are the rules:
Go Wide!
Keeping in mind that the stomata close in the dark but respiration keeps going, it is logical to expose as much forage as possible to the light. Forage in a wide swath will receive 3 times more sunlight than a narrow swath, and this sunlight will also raise the temperature through the day. Narrow swaths are much denser than wide swaths, reducing drying even more, and they hold heat and moisture inside the swath, increasing the rate of respiration. Research shows that only the top three-quarters of an inch of forage dries at a time: in a 3.5 foot wide swath, only about 22% of the forage is drying: in an 11 foot swath, 70% if the swath is drying at once.
The added bonus of wide-swath forage is photosynthesis: plants exposed to sunlight will continue to make carbohydrates through photosynthesis until they dry below 70% moisture. This process can actually more than offset losses from respiration: wide-swath forage can increase potential milk production from the time it is cut until it is dry enough for silage. The process of photosynthesis also requires water, leading to more moisture loss from the plant.
Simply put, the wider the swath, the faster the drying. Kilcer has had the best experimental results using a sidebar sickle mower, which leave the swath at 94% of the cutting width (though he hastens to add that he’s not advocating a return to this technology!). The most benefit comes with a swath that is at least 85% of the cutting width. If your mower is not capable of this, tedding the swath after 1 hour will be beneficial.
No Conditioning
Conditioning crushes the stems of the plant, breaking the capillary flow of moisture up the stems and out through the leaf stomata. This slows the initial drying process, and at the same time also increases the rate of respiration- a double whammy for forage quality. The research shows that conditioning is not needed for silage as it only increases the drying rate in the second phase of drying, from about 60% moisture down to around 40%.
Be Ready
Kilcer notes that at first, many farmers are not prepared for how quickly wide-swath, unconditioned forage will be ready to make haylage. First cut grass and alfalfa can reach less than 68% moisture in as little as one or two hours.
Other Considerations
Kilcer’s research has shown that a 9am cutting time results in the most efficient drying. Trying to get higher sugar levels in the forage by cutting late in the day will only work if the nights are cool and dry; otherwise the plants will continue to respire and lose carbohydrates all night long. Narrow swaths compound this problem by holding more heat and humidity overnight.
Harvesting forage the same day it is cut also increases overall yields by eliminating traffic on regrowth: studies have shown a 25% yield reduction on areas travelled 5 days after cutting; driving on the swath, on the other hand, doesn’t hurt it.
Dry Hay
According to Kilcer, conditioning forage is only required when making dry hay, and this is still best performed as a second step, once the plant has had a chance to dry rapidly through the first phase. Doing this 4 hours after cutting will result in dry hay after 3 days when using an accelerator and after 2 days when using a macerator (the accelerator crushes the stem while the macerator actually peels the waxy layer off the stems). Wide, loose swaths are still the best for making dry hay.
Making top quality forage is both an art and a science. An understanding of how hay dries and the impact of the drying process on forage quality can help guide decisions on how to deliver the best quality forage to your cows. Good luck this haying season!

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Triple P Consulting

Mount Elgin,ON
Phone: 1-800-376-8861


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